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Ride JBI

Fork Free Piston Tech Specs

$1.00

Fork Free Piston Tech Specs

$1.00
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Product Description

Fork Free Piston Tech Specs

 Current twin chamber (closed cartridge) forks are pressurized like rear shocks, however KYB and Showa create pressure against the cartridge rod (damping shaft) using a spring instead of pressurized nitrogen gas.  WP however does use a gas pressurized bladder (membrane).

  The functioning difference between a KYB and Showa free piston is KYB pistons isolate the "pressure spring air" from the "outer chamber air".  When the fork compresses the "outer chamber air spring" builds pressure, this pressure does not add to the free piston spring's pressure on the cartridge rod.  In short, there are two separate air spring chambers, the free piston pressure spring air and the main spring outer chamber air.  Rumor on the street is that KYB had to work around a Showa patent resulting in this design.

 

KYB Free Piston

KYB Free Piston

 

Why do KYB free pistons often break, grenade, explode, crack, shatter, fracture, split,......???

  • Faulty free piston seal allows piston to fill with fluid with no drain/blow-off
  • Unbalanced valving
  • Fast and/or heavy rider on suspension not setup for them
  •  Weak plastic piston from lack of fork maintenance
 
What can we do to help prevent the plastic free pistons from breaking?
  • Verify correct spring rates are installed for heavy riders
    • Heavy riders on too soft (light) of springs bottom out and constantly generate high fork pressures
  • If valving has been modified, review the setup for being unbalanced
    • An overly soft basevalve and/or overly stiff midvalve
  • Drill a "vent" hole in the free piston
  • Install SDI Elite Free Piston
    • Insurance for our faster and heavier riders
    • Piston is vented (allowing for fluid to drain)
   A JBI Synergy Suspension Fork features a valving setup that is balanced that decreases the chances of free piston failure.
 
 
 
SDI Elite KYB Fork Free Piston
  • Body is made of stronger machined aluminum
  • Vented air design like Showa (this is good!)
  • Sold as individuals or pairs
  • Strong, better, and cheaper then stock KYB free piston!
 
 
 
Showa Free Piston
 
showa fork free piston
  • Machined aluminum free piston body
  • Free piston air chamber is part of the forks outer air chamber
  • Able to drain fluid that may pass the seal
 
 
WP Nitrogen Bladder (Membrane)
 
wp-fork-bladder.jpg
  • Pressurized nitrogen instead of spring
  • Sealed off from outer chamber air spring

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